References for Energy Monitoring

Campbell's Germany GmbH

For the Campbell's Germany GmbH, a leading provider of premium soups, snack foods and ready meals, Envidatec GmbH created an energy efficiency concept and with its implementation an energy efficiency increase of 10% was achieved. For continuous monitoring and optimization, an energy monitoring system for electricity, gas, water and steam was been planned and implemented. The relevant energy and operating data from the factory are recorded and analyzed in the JEVis system.

 

Furthermore, Envidatec GmbH has renewed the boiler sequence control in order to achieve an energetically optimum operation of boilers and the new gas supply contract had been adapted to implement load management system.

 

The main activities were:
 

  • Implementation of an energy efficiency analysis
  • Creation of optimization concepts
  • Planning and implementation of an energy-monitoring system
  • Renewal of the boiler sequence control
  • Optimize load management system
  • Employee training
  • Continuous system maintenance

Phoenix AG

Phoenix AG is one of firmly customers of the Envidatec. Since 2002 have been established energy data monitoring systems for cost center accounts at several locations . Objective was the consumption-based billing of Phoenix subsidiaries. For this purpose a flanking load management system was used.

 

At the Hamburg-Harburg and Waltershausen operations were provided in the way, that expensive peak power can be reduced. This purely organizational measures were accompanied by an automated peak load optimization. A device for monitoring the voltage quality of the factory with 6kV network provides information on the state of the network. Next step was a tariffing of energy.

Here, we needed to establish an assignment of the energy consumption of the individual companies. Not counted residues were apportioned by distribution key. It was also important that the terms of purchase of energy (power, energy) could be mapped settled accordingly to the companies load behavior. The prepared energy data were then fed to the existing target accounting system (SAP).


Evonik Goldschmidt GmbH

For years, Evonik Goldschmidt GmbH operates a monitoring network for their energy consumptions of electricity, gas, water, nitrogen, compressed air, steam and condensate. In 2007, the renewal of the accounting software was necessary.

Objective: The allocation of energy consumption data of different media to defined cost centres, which in turn allows the source-related cost allocation of these media. The availability of the data by visualisation via the Intranet allows for constant monitoring of consumptions. At Evonik Goldschmidt GmbH in Essen building control technique of the GTE Gebäude- und Elektrotechnik GmbH & Co. KG (formerly ABB Gebäudetechnik AG) is used. This existing instrumentation was extended by the controlling system My-JEVis Local by Envidatec.


Backhaus-Wedemann


Backhaus-Wedemann is a medium-sized company in its fourth generation and specializes in the supply of commercial customers in the Hamburg area. Backhaus Wedemann attaches great importance to the highest level of quality and enjoyment through best raw materials and a careful manufacturing process. The combination of manual production, modern bakery technology and professional logistics ensures a perfect execution of our orders. Since baking is an energy-intensive process, Envidatec GmbH conceptualized and implemented a load management system for medium power at the Hamburg-Harburg location of Backhaus Wedemann. For this, major production equipment such as ovens, chillers and heaters were integrated into the load management system. The continuous monitoring and adjustment of the load management systems is realized via the JEVis energy monitoring system.  


The main activities were:

 

  • Planning and implementation of a load management system

  • Custom connection to the process control system

  • Employee training

  • Continuous system maintenance


Worlée Chemie GmbH


Worlée Chemie GmbH is a leading manufacturer of special binders and additives for painting, coatings and printing inks industry. The standard range includes inter alia, aqueous and solvent-based acrylic and alkyd resins, polyester, polyester polyols, polyether polyols, epoxy esters and various additives for various uses.

The production facilities comply with the highest environmental, quality and safety standards. Worlée Chemie GmbH is certified according to the ISO 9001, ISO 14001, ISO 50001 and the integrated safety management system emphasizes the responsible behavior of the company.

For the production plant of Worlée Chemie GmbH located in Lauenburg was implemented by Envidatec an energy monitoring. For the continuous controlling and correcting of the optimization was planned and installed a supervising system for electricity, gas and water. The relevant energy and operating data is collected and analyzed by the JEVis system.  


The main activities were:

 

  • Planning and implementation of the energy monitoring
  • Customized visualization
  • Customized connection to the process control
  • Customized connection to existing analysis software
  • Employee training
  • Continuous system maintenance

Greif Germany GmbH

 

At the Hamburg-Harburg and Waltershausen operations were provided in the way, that expensive peak power can be reduced. This purely organizational measures were accompanied by an automated peak load optimization. A device for monitoring the voltage quality of the factory with 6kV network provides information on the state of the network. Next step was a tariffing of energy.

Here, we needed to establish an assignment of the energy consumption of the individual companies. Not counted residues were apportioned by distribution key. It was also important that the terms of purchase of energy (power, energy) could be mapped settled accordingly to the companies load behavior. The prepared energy data were then fed to the existing target accounting system (SAP).


The main activities were:

 

  • Planning and implementation of the energy monitoring
  • Customized visualization
  • Employee training
  • Continuous system maintenance

Bischof + Klein GmbH & Co. KG


Bischof + Klein is one of the leading European full-service supplier of flexible plastic and paper packaging, as well as for technical foils. Worldwide operates the family business with a strong network of production sites and sales offices. In the headquarters in Lengerich technicians and engineers find a unique range of production options. B + K is one of the pioneers in the industry that made the environment even in the 80s as an integral part of their corporate policy.

 

In 1987, B + K was appointed to "Partner of the European Year of the Environment" for his commitment. In 1996, B + K took part as one of the first companies in the packaging industry voluntarily in EMAS or EMAS. Envidatec GmbH developed the concept and implemented a load management system for medium power for Bischof + Klein for the main plant in Lengerich. Production facilities have been integrated into the load management system.  


The key activities:

 

  • Planning and implementation of a management system

  • Customized connection to the process control

  • Employee training

  • Continuous system maintenance


ABB Gebäudetechnik AG

For the University of Cologne, a system for energy data controlling should be built. Objective: The allocation of energy consumption data for electricity, gas and water at defined cost centers, which will in turn make the source-related cost allocation of media possible. The availability of the data by visualization via the Intranet allows for constant monitoring of consumption and the effect on long-term implementation of appropriate measures to reduce energy costs. At the University of Cologne, a building control system of the ABB Gebäudetechnik AG is used. This existing control technology will be expanded by the Envidatec controlling system.


University of applied sciences Hamburg

Since 2001 Envidatec has implemented many optimization measures in University of Applied Sciences Hamburg (HAW) located on the street Berliner Tor. At the beginning was carried out a detailed energy efficiency analysis as well as installation of the Peak Loads Management System patented by Envidatec. Besides, all significant data was collected by the JEVis energy controlling system. After implementing these measures peak loads have been decreased from 2.2 MW to 1.2 MW. And the total energy consumption was also reduced. With a pay-back-time of about 0.5 year the project had very high cost/benefit ratio.


Subsequently, the JEVis system was installed for all three locations of the HAW and served as a preparation for a global load management system, which was used for the INSEL research project.

 

A lot of pilot projects was carried out at the HAW, as for example in 2005 in Bergedorf location was created one of the first consumption-based energy certificates in Germany.